Category: Buying Guides

  • How Many Custom Scrubs Should Your Practice Order? A Quantity Planning Guide

    How Many Custom Scrubs Should Your Practice Order? A Quantity Planning Guide

    Published October 12, 2026. Last updated October 12, 2026.

    The right number of custom scrubs comes from your roster, not a rule of thumb: count shifts between laundry days for each role, add a small shelf of unnamed spares in your most common sizes, and stage reorders for new hires. Custom Scrubs Co. accepts orders from a minimum of 12 pieces, so even a small clinic can plan this way.

    How Many Custom Scrubs Should Your Practice Order? A Quantity Planning Guide - custom printed scrubs from Custom Scrubs Co.
    Custom scrubs with a logo, produced by Custom Scrubs Co..
    Key facts
    • Minimum order is 12 pieces, mixed across tops, pants and jackets
    • Free mockup within 24 hours, unlimited free revisions
    • Standard turnaround about 2 weeks, faster with express shipping
    • Named pieces and unnamed spares can sit in the same order
    • Pay nothing until you approve the design

    How many scrub sets does each staff member actually need?

    Each staff member needs enough custom scrubs to cover every shift between laundry days, plus one extra set for spills, late laundry or a double shift. That is the whole formula. A nurse who works long consecutive shifts and washes once a week needs more sets than a front-desk coordinator who works shorter days and launders at home every evening.

    Start with how your team really washes scrubs. If the practice uses a laundry service with a fixed pickup day, count the shifts between pickups. If staff wash their own scrubs, ask them how often they run a load, and plan for the busiest week of the month rather than an average one.

    Then look at how dirty the work gets. Clinical roles that deal with fluids, animals or procedures often change mid-shift, so their count should include a backup set kept at the practice. Administrative roles rarely need that backup. Planning per role, rather than one number for everyone, is what keeps scrubs from running short in one area while sitting unused in another.

    How do you turn a staff roster into a custom scrubs order?

    Turning a roster into an order is a short, repeatable process. Work through it in a spreadsheet once and you can reuse it for every reorder with Custom Scrubs Co.

    1. List every person by role. Group clinical staff, providers, front desk and support so each group can get its own style and color.
    2. Choose styles per role. Decide who wears a scrub top with matching pants, who prefers jogger scrub pants, and who needs a lab-coat style scrub jacket on top.
    3. Set sets per person. Apply the laundry-cycle count from the section above to each role.
    4. Collect sizes and fits. Record women’s fit or men’s fit and a size for tops and pants separately, since many people wear different sizes on each.
    5. Add spares. Put a few unnamed pieces in your most common sizes on the order.
    6. Total by style, color and size. That table is exactly what the quote form needs.

    The result is a single order that dresses the whole team at once, with one mockup and one approval for the logo.

    Custom scrubs with a logo from Custom Scrubs Co.
    Custom scrubs from Custom Scrubs Co..

    Should every role get the same mix of tops, pants and jackets?

    No. Different roles wear out different pieces, so the mix of scrub tops, pants and jackets should change by role. Tops carry the embroidered logo and get noticed by patients, so most practices order more tops than pants. Jackets are layered over scrubs and washed less often, so fewer are needed per person.

    RoleWhat to emphasizeWhy
    Clinical assistants and techsExtra tops and pants, plus a backup set at workMost likely to change mid-shift
    Nurses and hygienistsMatching sets, extra topsLong shifts and frequent washing
    ProvidersScrub sets plus a lab-coat style jacketJacket signals role and covers scrubs between rooms
    Front desk and adminTops in a distinct color, fewer pantsLight wear, high patient visibility
    Support and sterilizationDurable sets, jogger pants if preferredActive, physical work

    A complete scrub pant set is the simplest choice for roles that need matching tops and bottoms. For teams that want a tailored silhouette, the women’s fit scrub set and men’s fit scrub set let each person pick the cut that fits, inside the same order.

    How many spare custom scrubs should a practice keep on the shelf?

    Keep enough spare custom scrubs to dress a new hire on their first day and to replace a ruined top the same afternoon. In practice that means a small stock of unnamed tops and pants in the sizes your team orders most, in each role color you use.

    Spares solve problems that otherwise cost time. A new medical assistant can start in branded scrubs instead of borrowed ones. A tech whose top is stained mid-shift changes into a matching piece. A temporary or float staff member looks like part of the team.

    Keep spares unnamed. Names and titles tie a piece to one person, while a blank logo-only top can go to anyone. Store spares folded by size in a labeled bin so whoever manages supplies can see what is left. When the bin runs low on a size, that is your signal to add it to the next reorder rather than placing a rushed order for a single piece.

    How does the 12-piece minimum shape quantity planning for small teams?

    The minimum order at Custom Scrubs Co. is 12 pieces, and those pieces can be mixed across styles, colors and sizes. For a small practice, that makes the minimum easy to reach with one round of sets for a few people plus spares.

    Count every garment toward the total: a top is a piece, a pair of pants is a piece, and a jacket is a piece. A small team ordering matching tops and pants reaches the minimum quickly, and adding a jacket for each provider or a couple of spare tops fills any gap.

    Small teams benefit from ordering a little ahead rather than at the bare minimum. Every reorder needs its own production run, so planning a slightly fuller first order means fewer small reorders during the year and less chance that a new hire waits for scrubs.

    When should a practice stage reorders instead of ordering everything at once?

    Stage reorders when your headcount is changing, when you are unsure of sizes for future hires, or when you want to test a new style before committing the whole team. Ordering everything at once makes sense when the roster is stable and everyone’s sizes are confirmed.

    A staged plan usually looks like this: a first order that dresses the current team and fills the spares bin, then smaller reorders for new hires, replacement pieces and any style change. Because your approved logo and embroidery setup stay on file, each reorder can match the earlier batch.

    • Stable team: one full order, then periodic top-ups of spares.
    • Growing team: a first order for current staff, then reorders as hires are confirmed.
    • New style trial: a smaller order in the new style, then a full rollout once staff approve the fit.

    Standard turnaround is about 2 weeks, with faster delivery available through express shipping, so plan each reorder far enough ahead that new hires are not waiting.

    How do names and titles change the number of scrubs you order?

    Names and titles turn shared stock into personal stock, so they raise the number of scrubs you need. A logo-only top can be handed to anyone. A top embroidered with a name and credential belongs to one person and cannot be reused if they leave or change roles.

    The practical approach is to split the order. Give each staff member their named sets, then keep the spares bin logo-only. That way personalization helps patients recognize who is caring for them, while the practice still has flexible stock for new hires and accidents.

    Titles deserve a second look. If a role title is likely to change, such as a promotion from assistant to lead, consider embroidering the name only and letting color or a jacket signal the role. Fewer pieces become outdated, and quantity planning stays simpler.

    What should you send to get an accurate scrubs quote?

    Send your totals by style, color and size, plus your logo file and which pieces need names. That is enough for Custom Scrubs Co. to return a free mockup within 24 hours, with unlimited free revisions and nothing to pay until you approve the design.

    Use the custom quote form and include your roster table if you have one. If you are still deciding between styles, say so and list the options. The how it works page walks through the steps from mockup to delivery, and veterinary teams can see role-specific ideas on the custom scrubs for veterinary clinics page.

    Frequently asked questions

    How do I estimate scrub sets per person when staff work different shift patterns?

    Scrubs quantities should follow each person's shift pattern, not a single practice-wide number. Count the shifts each person works between laundry days, then add one backup set. Staff on long consecutive shifts need more sets than those who work short days and wash nightly. Group people with similar patterns so the order stays simple, and send the totals to Custom Scrubs Co. with your quote request.

    Should part-time staff receive as many custom scrubs as full-time staff?

    Part-time staff usually need fewer custom scrubs than full-time staff, because they work fewer shifts between washes. Use the same laundry-cycle count for everyone and the numbers adjust automatically. Part-timers who cover irregular or back-to-back days may still need a full allocation, so ask about their real schedule before finalizing the order rather than assuming the lowest count.

    Is it better to order extra scrub tops than extra scrub pants?

    Extra scrub tops are usually the smarter buy, because tops carry the embroidered logo, show stains more easily and get changed more often. Scrub pants tend to last longer between changes and are less visible to patients. Many practices order more tops than pants per person, then keep a few spare tops in common sizes. Custom Scrubs Co. can mix both in one order.

    Can unnamed spare scrubs be added to an order where most pieces carry names?

    Unnamed spare scrubs can sit in the same order as personalized pieces. Staff receive tops embroidered with their names, while the spares carry only the practice logo so anyone can wear them. Keeping spares logo-only makes them useful for new hires, float staff and mid-shift changes. List named and unnamed quantities separately on the quote form so the mockup shows both versions.

    How does the 12-piece minimum apply when a practice mixes tops, pants and jackets?

    The scrubs minimum of 12 counts every garment, so tops, pants and jackets all add toward the total. Custom Scrubs Co. lets you combine styles, colors and sizes within one order to reach it. A small team ordering matching sets reaches the minimum quickly, and a few spare tops or provider jackets can close any gap without forcing extra pieces nobody needs.

    What size spread should a practice keep in its spare scrubs?

    Spare scrubs should mirror the sizes your team orders most. Look at your roster totals, find the sizes that appear most often in each fit, and keep a few tops and pants in those sizes. Add a piece in a less common size only if your hiring pattern suggests you will need it. Revisit the spread whenever the spares bin runs low.

    How often should a practice review its scrubs inventory?

    Scrubs inventory is worth a quick review whenever a new hire is confirmed and at least once each quarter. Check the spares bin by size, ask staff whether any sets are worn or stained, and note upcoming role changes. Batching these needs into one reorder with Custom Scrubs Co. is easier than placing several small orders, and keeps every batch matching.

    Do providers and support staff need different scrub quantities?

    Providers and support staff often need different scrub quantities because their work wears garments differently. Support staff and techs change more often and benefit from a backup set kept at the practice. Providers may need fewer scrub sets but often add a lab-coat style scrub jacket. Planning each group separately keeps the order accurate and avoids buying pieces that sit unused.

    Should a practice plan scrub replacements into its yearly supply schedule?

    Scrub replacements belong in the yearly supply schedule alongside other recurring purchases. Embroidered scrubs hold up through regular washing, but fabric still wears with heavy use, and staff turnover creates new needs. Setting regular reorder points lets the practice replace worn pieces, refill spares and dress new hires in one run, rather than reacting to shortages one garment at a time.

    How do I plan scrubs quantities for staff who float between locations?

    Float staff need scrubs that work at every location they cover, so give them the shared practice logo and the role color used across sites. Count their sets by total shifts, not by location. If each site keeps its own spares bin, Custom Scrubs Co. can ship the order to more than one address, so each location gets matching stock for float staff.

    What happens to quantity planning when a staff member changes roles?

    A role change can make some custom scrubs outdated, especially if the new role uses a different color or title. Pieces with only a name and logo can often stay in use, while pieces with the old title need replacing. Plan role changes into your next reorder and move the old pieces to the spares bin if they carry no personal details.

    Should scrub jackets be ordered for everyone or only certain roles?

    Scrub jackets are usually ordered for specific roles rather than the whole team. Providers, lead staff and anyone working in cooler rooms tend to wear a jacket over their scrubs, while busy clinical staff often skip it. Ask each role whether a jacket fits their workflow before ordering. Custom Scrubs Co. offers a lab-coat style scrub jacket with matching embroidery.

    Get a free mockup for your scrubs

    Send your logo or idea and the quantity you have in mind. Custom Scrubs Co. returns a free mockup within 24 hours, you approve the design before anything is produced, and standard turnaround is about two weeks with faster options available. Get a custom quote.

  • When to Order Custom Scrubs for a Clinic Opening or New-Hire Start Date

    When to Order Custom Scrubs for a Clinic Opening or New-Hire Start Date

    Published October 5, 2026. Last updated October 5, 2026.

    Order custom scrubs as soon as your opening date, rebrand launch or new-hire start date is set, and work backward from it. Custom Scrubs Co. returns a free mockup within 24 hours, standard production takes about 2 weeks after you approve the design, and orders start at 12 pieces, so the real schedule risk is collecting sizes and approvals, not the sewing.

    When to Order Custom Scrubs for a Clinic Opening or New-Hire Start Date - custom printed scrubs from Custom Scrubs Co.
    Custom scrubs with a logo, produced by Custom Scrubs Co..
    Key facts
    • Free embroidered mockup within 24 hours of your request
    • Standard turnaround is about 2 weeks after design approval
    • Minimum order is 12 pieces, with sizes and styles mixed
    • Faster turnaround is available with express shipping
    • Nothing is paid until you approve the design

    How far ahead should a clinic order custom scrubs before opening day?

    A clinic should place its custom scrubs order the moment the opening date is firm, because the production window is short but the internal steps before it are not. Custom Scrubs Co. sends a free mockup within 24 hours and runs standard production in about 2 weeks, so the supplier side is predictable. The variable part is your team: confirming who is on staff, collecting sizes, and getting the logo and colors signed off.

    Treat the order as a project with its own deadline that sits well before the ribbon cutting or first patient. The scrubs should arrive early enough that staff can try them on, swap a size if needed and wear them during any soft-open or training days, so photos and walk-throughs already show the finished look.

    If the opening date might move, order anyway. Embroidered scrub tops and pants carry your logo, not a date, so an early delivery is never wasted, while a late one leaves a new front desk in mismatched personal scrubs on the most visible day of the year.

    What does a backward schedule for a custom scrubs order look like?

    A backward schedule for custom scrubs starts at the date staff must be dressed and walks back through delivery, production, approval, mockup and sizing. Each step has an owner, and only production belongs to Custom Scrubs Co. Writing the steps down shows you exactly which internal task is the bottleneck.

    Step (working backward)Who owns itWhat to plan for
    Staff dressed and photographedPractice managerLeave room for try-ons and size swaps before the date
    Delivery to the clinicCarrierStandard shipping, or express shipping when the date is tight
    Embroidery and productionCustom Scrubs Co.About 2 weeks after approval
    Design approvalOwner or lead clinicianUnlimited free revisions, so decide who signs off
    Free mockupCustom Scrubs Co.Returned within 24 hours of the request
    Size, style and name listPractice managerUsually the slowest step for a new team

    Read the table from the bottom up and the pattern is obvious: the mockup and production steps are fixed, while the size list and the approval depend on how quickly your own people respond.

    Custom scrubs with a logo from Custom Scrubs Co.
    Custom scrubs from Custom Scrubs Co..

    Which step usually delays a custom scrubs order?

    The step that delays most custom scrubs orders is the size and name list, not embroidery. New hires may not have started yet, existing staff forget to reply, and someone always wants to switch from a women’s fit scrub set to jogger scrub pants after the list is closed.

    Fix this by collecting sizes on a single sheet with a firm cutoff. Ask each person for top size, pant size, preferred cut and the exact spelling of the name and title to embroider. Send the sheet the same day you request the mockup so both run in parallel instead of one after the other.

    • Give staff a short deadline and a named person to answer questions.
    • Ask for the name exactly as it should appear on the chest, including credentials.
    • Flag anyone between sizes so they can try a teammate’s set before the cutoff.
    • Close the list even if a few hires are unconfirmed and cover them with spares.

    Design approval is the second common delay. Decide in advance who has final say on logo placement and thread colors, so the free mockup from Custom Scrubs Co. does not sit in an inbox waiting for a partner who is on vacation.

    How should you plan scrubs for staff who start after the main order?

    Plan custom scrubs for later hires by ordering a small cushion of unnamed sets in the most common sizes with the main run. Those sets carry the clinic logo but no personal name, so a new medical assistant or hygienist can be dressed on the first shift while their named set is made in a later order.

    Because the minimum order is 12 pieces and you can mix styles and sizes inside that count, a follow-up order for a few new hires plus some replacement pieces is straightforward. Keep your approved mockup and thread colors on file with Custom Scrubs Co. so the second batch matches the first without a new round of design decisions.

    For practices that hire in waves, such as a new location staffing up or a residency cycle, schedule a standing reorder point instead of waiting for someone to ask. A single calendar reminder to review headcount and spares keeps the front desk from improvising with personal scrubs.

    When does express shipping make sense for custom scrubs?

    Express shipping makes sense for custom scrubs when the design is approved but the date is too close for standard delivery. Production still needs to happen, so express shipping shortens the trip to your door, not the embroidery. The fastest path is always a quick size list and a same-day approval of the mockup.

    Common situations where express shipping earns its place:

    • An opening or inspection date moved earlier than planned.
    • A rebrand launch is tied to signage, a website and an announcement on the same day.
    • A new location opens and the original order is already allocated to the first site.
    • A team event, health fair or photo shoot needs everyone matching.

    Mention your date on the quote request. Custom Scrubs Co. can then tell you whether standard production fits, or whether faster turnaround with express shipping is the safer plan.

    How do you time a scrubs rollout for a rebrand or new logo?

    Time a custom scrubs rollout for a rebrand so the new embroidered logo appears on staff the same day it appears on signage and online. Patients notice when the sign says one name and the chest says another, and a mixed rollout makes the change look unplanned.

    Start by sending the final logo file as soon as brand work is locked, even before the launch date is public. The free mockup shows how the new mark stitches at chest size on a scrub top or a lab-coat style scrub jacket, which sometimes reveals that a thin wordmark needs a simplified version for embroidery. Catching that early protects the launch date.

    Plan to replace the full set for patient-facing roles at once, then phase in back-office and support staff with a follow-up order. Retire the old scrubs on launch day so nobody mixes logos on the floor.

    What should a practice manager have ready before requesting a quote?

    A practice manager should have the date, a rough headcount, the logo file and a sense of styles ready before requesting a custom scrubs quote. With those four inputs, Custom Scrubs Co. can return a mockup within 24 hours and give a realistic answer on whether the date works.

    1. The hard date: opening day, launch day or first shift, plus whether it can move.
    2. Headcount by role: clinical, front desk and support, including planned hires.
    3. Styles: men’s fit, women’s fit, scrub pant sets or jackets.
    4. Logo file: the cleanest version you have, ideally vector.
    5. Personalization: whether names and titles are stitched on each piece.
    6. Delivery address: one clinic or several locations.

    Missing details do not stop the process. The mockup can start with the logo alone while the size list fills in, and nothing is paid until the design is approved. See how it works for the full sequence.

    Frequently asked questions

    When should a new clinic place its first custom scrubs order?

    A new clinic should place its first custom scrubs order as soon as the opening date is firm. Custom Scrubs Co. returns a free mockup within 24 hours and runs production in about 2 weeks, so the earlier start mainly protects time for collecting sizes, approving the design and letting staff try everything on before patients arrive.

    Can I request the scrubs mockup before every staff size is confirmed?

    Custom scrubs mockups can start with just your logo and preferred styles, so there is no need to wait for a finished size list. Requesting the mockup early lets design approval and size collection run side by side. Once the list is complete, you confirm quantities and production begins, which keeps the overall schedule as short as possible.

    How do I dress new hires who join after the main scrubs order ships?

    Custom scrubs for later hires are easiest when you add a few unnamed logo sets in common sizes to the main order. A new team member wears one of those on the first shift, and their named set goes into the next order. Mixing styles and sizes inside the 12-piece minimum keeps follow-up orders practical.

    Does adding names to each scrub top change the timeline?

    Custom scrubs with individual names follow the same standard turnaround of about 2 weeks after approval. The real timing factor is collecting accurate spellings and titles from every staff member before production starts. Use one shared sheet with a firm cutoff, and check credentials carefully, because a misspelled name means remaking that piece.

    What is the best way to collect scrub sizes from a busy clinical team?

    Custom scrubs sizing goes fastest with one shared sheet asking for top size, pant size, preferred cut and the exact name to embroider. Give staff a short deadline and a single person to answer questions. Custom Scrubs Co. recommends sending the sheet the same day you request the mockup so neither step waits on the other.

    Should a practice order spare scrubs for a planned expansion?

    Custom scrubs spares are a smart move when a practice knows it is adding chairs, rooms or a second location. Ordering a cushion of logo-only sets in the most common sizes means new staff are dressed immediately. Because the design is already approved, a later order for named sets matches the first batch without new decisions.

    How should scrubs be timed for a practice rebrand launch?

    Custom scrubs for a rebrand should arrive before the public launch so the new logo appears on staff the same day it appears on signs and the website. Send the final logo file as soon as brand work is locked. Custom Scrubs Co. returns a mockup within 24 hours, which shows early whether the mark needs simplifying for embroidery.

    Can express shipping save a scrubs order with a moved-up opening date?

    Custom scrubs orders facing an earlier opening date can often be saved with express shipping, which shortens delivery after production is complete. Production still needs to happen, so the biggest gains come from a quick size list and same-day mockup approval. Share the exact date on the quote request so the right option is recommended.

    Who should approve the scrubs design to avoid delays?

    Custom scrubs approvals move fastest when one person, usually the owner or practice manager, has final say on logo placement, thread colors and name style. Revisions are unlimited and free, but each round waits on someone reading the mockup. Naming the approver up front keeps the 24-hour mockup from sitting unanswered while the date gets closer.

    Is it risky to order scrubs before the opening date is final?

    Custom scrubs are low risk to order before an opening date is final, because the embroidery shows your logo and names, not a date. Early delivery simply means scrubs are ready for training days and photos. Custom Scrubs Co. charges nothing until you approve the design, so starting the mockup early costs you only a little planning time.

    How do multi-location practices schedule scrubs for several openings?

    Custom scrubs for multi-location practices work best when each opening gets its own order tied to its own date, all using the same approved design. The first location sets the look, and later sites reuse it with only a new size list. Each order still needs at least 12 pieces, mixed across styles and sizes as needed.

    What should happen when the scrubs arrive before opening day?

    Custom scrubs that arrive before opening day should be handed out right away so every staff member can try their set and flag fit problems. Wash them once if your clinic prefers a softer feel. Wearing them during training or a soft open also shows you how the Custom Scrubs Co. embroidery reads in real lighting before patients arrive.

    Get a free mockup for your scrubs

    Send your logo or idea and the quantity you have in mind. Custom Scrubs Co. returns a free mockup within 24 hours, you approve the design before anything is produced, and standard turnaround is about two weeks with faster options available. Get a custom quote.

  • Custom Scrubs: A Buyer’s Guide to Real Prices, MOQs & Lead Times

    If you’ve started pricing out custom scrubs for a clinic, practice, or hospital department, you’ve probably noticed the numbers are all over the place — $6 a top on one site, $28 on another, with embroidery fees that seem to appear out of nowhere. That spread isn’t random. It comes down to three variables that determine what you’ll actually pay: fabric grade, order quantity, and how the logo gets applied. Once you know where those numbers come from, a quote either looks fair or it doesn’t.

    This guide walks through what custom scrubs actually cost at each stage — fabric, embroidery or print, minimum order quantities, and turnaround — using published pricing from scrub manufacturers and embroidery vendors, so you can budget a real order instead of guessing from a “request a quote” button.

    Economy fabric
    $4–$8/pc
    Embroidery
    $6–$9/pc
    Sample lead time
    10–15 days
    Factory MOQ
    ~500 pcs

    Source: Lano Wear (lanowear.com); Scrub Authority, The Right Scrubs, Scrubs & Beyond, Blue Sky Scrubs, 2026

    How much do custom scrubs actually cost?

    Scrub pricing splits into three rough tiers based on fabric quality and brand positioning. According to pricing data published by scrub manufacturer Lano Wear, economy poly-cotton scrubs run $4 to $8 per piece wholesale, mid-tier fabric blends land at $9 to $15, and performance or recognizable-brand styles climb to $15 to $28 — with a handful of premium branded sets passing $30. That’s the garment cost before any logo work goes on it.

    The gap between tiers mostly comes down to fabric weight and construction, not marketing. A 220 GSM poly-cotton top with two pockets and straight seams sits at the bottom of the range. A 4-way stretch performance blend with reinforced stitching, more pockets, and a contoured cut sits at the top. If a quote for custom scrubs comes in under $6 a top, ask what the fabric composition is — that price point usually means a basic poly-cotton weave, which is fine for a stockroom but wears out faster on a 12-hour clinical shift.

    Order volume moves the number too. Fixed costs — pattern-making, cutting markers, and setup — get spread across however many units you order, so unit price drops as volume rises even within the same fabric tier. A 50-piece order and a 500-piece order of the identical top will not land on the same per-unit price, even from the same factory.

    Per-piece wholesale cost roughly triples from economy poly-cotton to performance-grade scrub fabric.Economy poly-cotton: $6.00; Mid-tier blend: $12.00; Performance/branded: $21.50Economy poly-cotton$6.00Mid-tier blend$12.00Performance/branded$21.50
    Per-piece wholesale cost roughly triples from economy poly-cotton to performance-grade scrub fabric.Source: Lano Wear, “Medical Scrubs Wholesale Price Per Piece: Cost Breakdown By Quantity Tier And Fabric Grade,” lanowear.com, 2026

    Embroidery and logo costs, vendor by vendor

    Once you’ve picked the garment, the logo is the second line item, and it’s usually quoted two ways: a per-piece embroidery charge and a one-time digitizing fee to convert your logo into a stitch file the embroidery machine can read. The digitizing fee is paid once per logo design, not per order, so it amortizes down fast if you’re reordering the same design for new hires later.

    Per-piece embroidery pricing is fairly consistent across the vendors that publish it: most land between $6 and $9 for a standard left-chest logo under roughly 9,000 stitches. Digitizing fees vary more — some vendors bundle it into a lower ongoing per-piece rate, others charge closer to $95 upfront and keep the per-piece cost lower after that. If you’re only ordering a handful of tops now but expect to reorder for new staff over time, the vendor with the higher digitizing fee and lower per-piece rate usually wins over a year.

    Standard left-chest logo embroidery runs $6–$9 per garment across major scrub embroidery vendors, with digitizing fees as the real differentiator.
    Vendor Per-item embroidery One-time digitizing fee
    Scrub Authority $8.00 $60.00
    The Right Scrubs $7.00 $95.00
    Scrubs & Beyond $9.00 Included with order
    Blue Sky Scrubs Priced per order $50.00
    Standard left-chest logo embroidery runs $6–$9 per garment across major scrub embroidery vendors, with digitizing fees as the real differentiator.Source: Vendor pricing pages: Scrub Authority (scrubauthority.com), The Right Scrubs (therightscrubs.com), Scrubs & Beyond (scrubsandbeyond.com), Blue Sky Scrubs (blueskyscrubs.com), 2026

    Minimum order quantities: what to expect

    This is where custom scrubs shopping gets confusing, because “minimum order” means different things depending on whether you’re buying from a factory or an embroidery-and-fulfillment vendor. Factory-direct custom programs, where the manufacturer is cutting and sewing a garment to your spec, typically want around 500 pieces per style to hit the lowest per-unit price — that’s the volume where a full production run, dedicated fabric dye lot, and packaging make sense for the factory. Some manufacturers have loosened this, offering 100–200 piece tiers with a smaller volume discount attached.

    If 500 pieces is far more than your practice needs, you’re not stuck. Embroidery vendors working with pre-made stock scrub tops — rather than cutting custom garments — routinely accept orders of 10 to 24 pieces, and several explicitly advertise no minimum at all, embroidering a single top for one new hire at the same per-unit price as a 50-piece order. The tradeoff is fabric selection: you’re choosing from the vendor’s existing stock colors and cuts rather than specifying your own fabric blend or garment pattern.

    For a first order, it’s worth matching the MOQ path to your actual need. A single-location practice outfitting a 15-person staff is a better fit for a no-minimum embroidery vendor. A multi-site health system standardizing scrubs across departments is closer to factory-direct territory, where the 500-piece minimum stops being a barrier and starts being the point where pricing gets genuinely competitive.

    Lead times: how long a custom order actually takes

    Custom scrubs move through two production stages, and both take real time. First comes the sample: the factory cuts and sews one or a few units so you can check fabric hand, fit, color match, and logo placement before committing to volume. That typically takes 10 to 15 working days. Once you approve the sample, bulk production starts, and that stage runs another 30 to 40 working days for a full custom order.

    Shipping is on top of both of those numbers and isn’t included in “production lead time” quotes unless a vendor says otherwise. Add roughly a week to ten days for express air freight, or four to six weeks if the order ships by sea — a route some overseas manufacturers default to on larger orders to hold the price down. Altogether, a fully custom order with an unapproved sample can run eight to twelve weeks from first order to delivery. If you need scrubs sooner than that, a no-minimum embroidery vendor working from in-stock garments is the faster path — those typically ship in one to two weeks since there’s no fabric cutting or dye-lot wait involved.

    Fabric specs worth checking before you order

    Two numbers matter more than marketing copy when you’re comparing scrub fabric: GSM (grams per square meter, a proxy for weight and durability) and spandex percentage (which determines how much stretch and recovery the fabric has). Scrub fabric commonly sits around 220 to 240 GSM, and blends run anywhere from a lightweight 93/7 poly-spandex performance weave up to heavier poly-rayon-spandex combinations near 72/21/7. Spandex content in stretch scrubs generally falls in the 3 to 25 percent range blended with polyester, cotton, or rayon.

    Heavier GSM fabric holds up better to frequent industrial laundering and resists pilling longer, which matters if your scrubs are going through a hospital laundry service rather than a home washer. But it also runs warmer over a 12-hour shift. Lighter, higher-spandex blends move more and breathe better, at some cost to long-term durability. If your team is standing and moving for full shifts, ask the vendor for the specific GSM and fiber blend rather than trusting a generic “stretch” or “performance” label — those terms aren’t standardized and get used loosely across the industry.

    Frequently asked questions

    What’s the minimum order for custom scrubs?

    It depends on the vendor type. Factories that cut and sew scrubs to your own spec generally want around 500 pieces per style for the best pricing, though some now offer 100–200 piece tiers. Embroidery vendors working from pre-made stock scrub tops often accept 10–24 pieces, and several advertise no minimum at all for a single embroidered top.

    How much does it cost to put a logo on scrubs?

    Standard left-chest embroidery on scrubs typically runs $6 to $9 per garment, based on published pricing from vendors including Scrub Authority, The Right Scrubs, and Scrubs & Beyond. On top of that, expect a one-time digitizing fee of roughly $50 to $95 to convert your logo into a stitch file — that fee is paid once per design, not per order.

    How long does a custom scrubs order take to arrive?

    A fully custom order — new fabric, new pattern — typically needs 10 to 15 working days for a sample and 30 to 40 working days for bulk production after you approve it, plus shipping. Total time from order to delivery is often eight to twelve weeks. Ordering from a no-minimum vendor using in-stock garments is faster, usually one to two weeks, since there’s no cutting or dye-lot wait.

    What fabric should I choose for custom scrubs?

    Most scrub fabric runs 220–240 GSM with a polyester base blended with spandex, cotton, or rayon for stretch. Heavier GSM fabric holds up better to frequent industrial laundering but runs warmer on long shifts; lighter, higher-spandex blends breathe better but wear faster. Ask any vendor for the specific GSM and fiber percentages rather than relying on labels like “performance” or “stretch,” which aren’t standardized.

    Is it cheaper to order scrub tops and pants separately or as a set?

    Sets are usually priced lower per piece than buying a top and pant individually, since the vendor is running one combined production and packaging batch. Basic wholesale sets run roughly $9–$14, compared to buying a $4–$7 top and $5–$8 pant separately — the combined pricing typically saves a small amount per unit at the same fabric grade.

    The bottom line

    The custom scrubs quotes that look wildly different usually aren’t measuring the same thing — one is pricing economy poly-cotton at low volume, another is quoting a performance blend with a 500-piece factory minimum. Before you compare numbers across vendors, pin down three things: the fabric grade and GSM, whether the price includes the digitizing fee or just the per-piece embroidery charge, and whether you’re buying factory-direct or from a no-minimum stock embroiderer. Match the order path to your actual headcount — a 12-person practice and a 400-bed hospital system have no business shopping the same MOQ tier — and the pricing stops looking random.

  • Custom Scrubs: Materials, Sizing & Branding Guide

    Custom Scrubs: Materials, Sizing & Branding Guide

    Custom Scrubs: A Materials, Sizing, and Branding Guide

    Getting custom scrubs right comes down to three decisions: the material, the size or spec, and how you brand them. Make those well and you end up with custom scrubs that protect and present your product, reinforce your brand, and land on budget. This guide walks through the material options, how to size and spec your order, and how to decorate custom scrubs so they do real work for your brand rather than just checking a box.

    Whether you are ordering your first run or reordering at scale, the same fundamentals apply. Choosing custom scrubs deliberately — material to job, size to product, decoration to brand — is what separates an order you are proud of from one you settle for.

    Why custom scrubs matter for your brand

    Custom scrubs are more than a commodity; they are a touchpoint organizations experience directly. A well-chosen, well-branded option signals quality and attention to detail, while a generic one quietly undercuts an otherwise strong product. Because custom scrubs are seen and handled, they carry your brand into the world every time they are used.

    That visibility is exactly why it pays to spec custom scrubs intentionally. The material sets the feel, the size sets the fit and cost, and the decoration sets the impression — and getting all three aligned turns a functional item into a genuine brand asset.

    Materials and options compared

    The common materials for custom scrubs each trade off durability, print quality, and cost: cotton, poly-blend, performance fabric, and recycled fabric. The right pick depends on how the medical scrubs will be used, the look you want, and your budget. The chart and table below compare the main options so you can match material to job.

    How common medical scrubs materials compare on durability, print quality, and value.
    How common medical scrubs materials compare on durability, print quality, and value.

    As a rule of thumb, choose a recyclable or natural material when eco positioning matters, a coated or laminated option when you want vivid full-color print, and a premium build when the medical scrubs is part of a gift or high-end presentation. When in doubt, request a sample so you can judge feel and print before committing to a full run.

    Material / option Best for
    Cotton soft, breathable, and easy to decorate
    Poly-blend durable, wrinkle-resistant, colorfast
    Performance fabric moisture-wicking for active use
    Recycled fabric sustainable option with a modern story

    Sizing and specs

    Sizing is where many medical scrubs orders go wrong, so measure before you order. Custom scrubs typically range from a full youth-to-adult size run for consistent team fit, and the right size range depends on the product or use they serve. Too small and the fit is tight or the product is exposed; too large and you pay for material you do not need and lose a clean, intentional look.

    When a measurement falls between standard options, size to the product with a small margin rather than guessing. Confirming the size range on a proof or sample before a large run prevents the costly mistake of a full order that does not fit, which is far more expensive to fix than a five-minute check up front.

    Branding and decoration

    Decoration is what turns a plain medical scrubs into a branded one. Screen printing suits bold logos at volume, embroidery adds a durable premium look, and heat transfer handles detailed full-color art. Match the method to your artwork and budget: simple logos reproduce cleanly and cheaply, while detailed, full-color designs shine with the right process on the right material. Keep the artwork vector where possible and confirm the print area for your chosen size.

    Restraint usually reads as premium. A clean logo, one or two brand colors, and quality material almost always look more considered than a busy, over-printed design. Approving a proof before the run protects both the look and the budget, especially on a large order of custom scrubs.

    Ordering and budget

    Per-unit cost on custom scrubs falls steadily with volume as setup amortizes across more pieces, so ordering for real demand rather than a token first batch is usually the efficient move. The curve below shows how pricing typically improves with quantity, which helps you plan an order that balances cash and cost.

    Typical per-unit medical scrubs pricing as order quantity increases.
    Typical per-unit medical scrubs pricing as order quantity increases.
    Ordering for a recurring need? A single larger run lowers the unit cost and keeps your branding consistent, while a small overage covers reorders and the occasional damaged piece without a rush order.

    Common mistakes to avoid

    A few avoidable missteps account for most disappointing medical scrubs orders. Ordering before measuring is the biggest, followed by choosing a material for price alone without considering how the medical scrubs will actually be used, and skipping the proof on a large run. Each is easy to prevent with a few minutes of planning, and each is expensive to fix once a full order is produced.

    The other common trap is over-designing the artwork. Cramming in too many colors, effects, or details can muddy the print and raise the cost, especially on textured or recycled materials. Simplifying the design to a clean, legible mark almost always improves both the look and the price of your custom scrubs.

    Frequently asked questions about custom scrubs

    What material is best for custom scrubs?

    It depends on the use: choose a recyclable or natural material for eco positioning, a coated or laminated option for vivid full-color print, and a premium build for gifting or high-end presentation. Request a sample to judge feel and print before a full run of custom scrubs.

    How do I choose the right size?

    Measure the product or use the medical scrubs serves, then size to it with a small margin so the fit is clean without wasting material. When a measurement falls between standard options, size up slightly and confirm the size range on a proof before ordering in volume.

    How are custom scrubs branded?

    Screen printing suits bold logos at volume, embroidery adds a durable premium look, and heat transfer handles detailed full-color art. Match the method to your artwork and budget, keep the art vector where possible, confirm the print area for your size, and approve a proof so the finished custom scrubs match your intent.

    How does pricing work, and is there a minimum?

    Per-unit cost drops with quantity as setup amortizes across the run, so larger orders are more cost-effective. Order for real demand plus a small overage rather than a token batch, and consolidate recurring needs into one run for the best price.

    Can I get a sample or proof before ordering?

    Yes, and it is strongly recommended. A physical sample lets you judge material and print, and a digital or physical proof confirms your artwork, color, and size range before a full run — a small step that prevents a costly mistake on a large order.

    What do you need to quote custom scrubs?

    To quote accurately we need the size range or the product they serve, the quantity, your material preference, and your artwork or a description of the branding. With those details we can recommend the right material and size and give you pricing for the run, and a proof follows once the order is confirmed.

    Whatever you order, send vector artwork, confirm material and size range, and approve a proof before production. For help matching custom scrubs to a specific use, see our companion guide, our How to Choose Custom Scrubs for Your Brand, and explore our our shop to start your order.

    Ready to order custom scrubs?

    Tell us your product, quantity, and branding and we’ll match the material, size, and decoration for you.

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